Ideastep TB30-1 Low Density Orthopedic EVA Sheet for Insoles

Product Name Low Density Orthopedic EVA Sheet for Insoles
Model No. TB30-1
Hardness 33±3°
Density ≤0.130g/cm³
Rebound Rate ≥42%
Tensile Strength ≥9.0kgf/cm²
Compression Deflection ≤45%
Main Features Low Density, Lightweight Structure, Stable Cushioning, Flexible Processing
Applications Orthotic Insoles, Foot Care Products, Custom Insoles, Orthopedic Footwear
Customization Hardness, Thickness, Density, Color, Size Available
Processing Methods Cutting, Laminating, Heat Molding, Die Cutting
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Ideastep TB30-1 EVA Sheet is developed for orthopedic footwear manufacturers and insole producers who require a lightweight foam material with stable support, controlled cushioning, and consistent processing performance. Designed for orthotic applications, this EVA sheet helps manufacturers create comfortable and reliable insole structures for different foot support requirements.

Compared with conventional high-density foam materials, TB30-1 focuses on weight reduction without compromising structural stability. Its optimized foam composition provides a balanced combination of flexibility, rebound, and compression resistance, making it suitable for long-term insole applications.

Low Density Orthopedic EVA Sheet

Engineered for Orthotic Insole Applications

In orthotic footwear production, material selection directly affects comfort, support, and product durability. TB30-1 provides manufacturers with a dependable EVA base layer that can be adapted for different insole designs and production methods.

  • Lightweight Orthotic Material: The low-density EVA structure helps reduce the overall weight of finished insoles, improving wearing comfort for daily footwear applications.
  • Balanced Cushioning and Support: The optimized hardness provides a comfortable feel while maintaining enough firmness for structured insole designs.
  • Reliable Rebound Recovery: The elastic foam performance helps maintain cushioning characteristics during repeated compression cycles.
  • Stable Compression Resistance: Controlled compression behavior supports long-term shape retention and consistent insole performance.
  • Manufacturing-Friendly Processing: Suitable for cutting, shaping, laminating, and other insole production processes.

Applications of TB30-1 EVA Sheet

TB30-1 is designed for manufacturers developing functional footwear and orthotic products, including:

  • Orthotic Insoles: Provides a lightweight EVA foundation for customized and supportive insole structures.
  • Foot Care Products: Suitable for comfort-focused footwear solutions requiring cushioning and stability.
  • Custom Insole Manufacturing: Supports OEM projects requiring specific material characteristics and processing flexibility.
  • Orthopedic Footwear Components: Used as a functional foam layer in specialized footwear production.

Customization for Professional Insole Manufacturers

Different orthotic projects require different material specifications. Ideastep supports customization options including hardness, thickness, density, color, and sheet dimensions to match specific product designs and manufacturing requirements.

From prototype development to large-volume production, TB30-1 provides a reliable EVA material solution for companies producing customized insoles and orthopedic footwear products.

Discuss your insole project requirements with our material specialists and develop an EVA solution that fits your production goals.

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