The production process of heat moldable insole can be briefly summarized as heating – plasticity – cooling – shaping – polishing. The following is the specific production process:
1. Material Selection: High-quality materials are chosen for the insoles, such as EVA (ethylene-vinyl acetate) or other foam materials known for their cushioning properties.
2. Design and Cutting: The insoles are designed considering the intended foot arch support and contours. A cutting machine is used to shape the insoles according to the specific shoe size.
3. Heating: The insoles are then placed in a special oven or heating chamber where they are subjected to controlled heat. This heat softens the materials, making them moldable.
4. Molding Process: Once the insoles reach the desired temperature, they are carefully removed from the heating chamber and placed inside the shoes. The wearer then stands on the insoles, ensuring even weight distribution.
5. Cooling and Setting: As the insoles cool down, they regain their original shape, conforming to the wearer’s foot contours. This cooling process solidifies the material, holding the customized shape.
6. Finishing Touches: The trimmed insoles are inspected for quality, and any additional adjustments or finishing touches are made. This may include adding moisture-wicking covers, anti-bacterial treatments, or adding additional layers for extra support.
7. Packaging: Lastly, the heat moldable insoles are packaged and prepared for distribution, ready to provide personalized comfort to those who wear them.
We provide semi-finished heat moldable insoles for podiatrists or businesses, which can greatly shorten your production time. If you are interested in heat moldable insoles, you can continue to visit this page (https://www.aideastep.com/heatmoldable-orthotic/) and tell us your needs.