A carbon fiber sheet is a compound material made of carbon fiber fibers and other resins. It has the advantages of carbon fiber accouterments and its advantages, so its viscosity is1/5 of that of a sword, and its strength is 7-10 times that of a sword with the same section. Such an excellent carbon fiber sheet, how is it reused?
The processing system of carbon fiber sheet
Carbon fiber is strong but brittle. When machining, if the force is too small, it’ll be useless. However, it’ll break, which is further worrisome, If the force is too large. To break the below problems, the most important thing is to start with the tool. Under the same slice process parameters and cutting depth, use tools of different accouterments, sizes, and shapes to cut carbon fiber accouterments to see how the effect is, repeat trials, control variables, and find the most suitable tool. Factors similar to tool cutting force, time, and ambient temperature will also affect the processing results.
In some carbon fiber processing manufacturers who aren’t veritably good, numerous will encounter colorful situations in the machining of carbon fiber compound accouterments
1. The material is concentrated, and the block collapses and gashes. The most serious case is that the entire reused part is scrapped.
2. The tool wears quickly. However, it’s more likely to beget damage to the blank, If a blunt tool is used for processing. During finishing, the shape and size of the tool will change, which will affect the shape and size of the product. In addition, for a cutter with a destined periphery size, the wear of the cutter will beget insecurity of the hole and groove size.
3. The use of the tool isn’t accurate enough, the service life is short, and the continuity is low, which greatly increases the processing cost of the product, and can not guarantee the stable quality and processing cost.
The influence of cutting technology on the parcels of carbon fiber mixes is the most important content in the exploration of carbon fiber mixes recycling technology. The exploration in this field at home and abroad is still in its immaturity, and there’s a lot of work to be done. At present, the secondary processing styles of carbon fiber compound accouterments are substantially traditional mechanical processing and special processing.
Special machining styles include ray machining, water spurt slice, EDM, ultrasonic machining and electrochemical machining, etc., which have great eventuality for development in terms of machining delicacy and machining complex shells and are still in the exploration stage. At present, traditional machining styles are still the main means of compound material processing.
Not only carbon fiber sheet is easy to use, but other carbon fiber accouterments are also easy to use, similar to carbon fiber cloth, carbon-fiber mesh, and so on. It can be said that carbon fiber accouterments formerly have their sky in the underpinning accouterments.
To meet operations in different fields, carbon fiber wastes frequently have a density of colorful specifications. The thinner the carbon fiber distance, the easier it’s to bend without fatigue; in discrepancy, a thicker carbon fiber distance is virtually insolvable to bend, which would be veritably delicate if a strong, largely rigid material was needed to meet the design conditions it works.
Carbon fiber wastes come in a variety of densities, and these densities vary slightly from manufacturer to manufacturer. Although carbon fiber distance manufacturers occasionally give customized products for guests, in utmost cases, the consistency of carbon fiber wastes includes the following size types
0.013 elevation(0.33 mm) — This is an extremely thin carbon fiber distance that’s about as thick as two wastes of computer paper. This carbon fiber sheet can be fluently cut with a brace of ménage scissors, and it’s also easy to bend around a one-inch cylinder. Carbon fiber wastes of this consistency are frequently used for ornamental purposes.
0.020″ (0.50 mm)- about five wastes of paper thick and can be cut with a brace of heavy-duty scissors. They can still bend, but not as fluently as the0.013- inch carbon fiber wastes. Wastes of this consistence are fraudulent around a cylinder of about four elevations. The added consistency and stiffness also give some disguise when used to cover slightly imperfect substrates.
0.032″ (0.80 mm)-This is a fairly stiff carbon fiber plate, but it still has some inflexibility. It’s nearly as thick as an audio CD. A carbon fiber distance of this consistence is generally flat, but it can be fraudulent around a cylinder with a periphery of 10-12 elevation. It’s substantially used as a semi-rigid veneer or featherlight structural material. Can be cut with drum scissors, sayings, razors, or grinding bus similar to Dremelknives.However, beach the abbreviated edge with 220 fortitude sandpaper, If a smooth edge is asked.
0.062″ (1.57 mm)-Thicker than the audio CD con-consistency lustration used above, it’s a fairly stiff carbon fiber sheet. It’s a great choice if impact resistance is needed or if you’re working on a small structural design. Wastes of this size have only slight inflexibility, and the lowest cylinder that can be fraudulent is about 24″. When cutting, it can only be cut with a carbide planer, CNC drill, or grinding wheel.
0.125″ (3.175 mm)-This ⅛” thick carbon fiber plate is veritably durable and strong. It’s also the perfect material for structural operations. When cutting, use an aphorism, carbide, bimetal, or diamond-carpeted tool, and beach the edges flat.
0.25″ (6.35 mm)-At1/4″ thick, these carbon fiber panels are spare for utmost field operations. But by cutting these wastes, can be used to machine small carbon fiber corridors. When cutting similar thick carbon fiber wastes, specialized tools similar as carbide, bimetal, or diamond-carpeted slice shells must be used.
As mentioned above, different cutting tools are used for each thickness of carbon fiber sheet, but a jigsaw or circular saw is not recommended for fast cuts, as this will generate a lot of carbon fiber dust, which can irritate the eyes and lungs.
When cutting carbon fiber sheets, even quick cuts tend to leave very rough edges. When cutting carbon fiber sheets, it’s best to protect the surface from scratches with tape or something similar. For operators cutting carbon fiber sheets, it is always a good idea to wear proper personal protective equipment, the main protective tools include goggles, long sleeves, face shields and gloves.